
Which Chop Saw Metal Cutting Blade Brand Wins?
In our test we compared 10 chop saw metal cutting blade options head to head. Makita came out on top. See the measured results, the runner-up, the budget pick, and a link to the full test video.

Makita
Price shown in test: $127
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Irwin or Diablo
Price shown in test: $82
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The quick take
The short version of why each pick lands where it does, built straight from the measured results.
“If I had to choose this one blade, I would definitely go with the Makita, but it is very expensive. Also, I really like the Irwin and the Diablo.”
Best in 1 of 5 measurements, including Angle iron retest after 4140 exposure.
Placed top three in 1 of 5 measurements.
The measured results
Every number below is read straight from the test. Products are listed in the order they finished.
4140 hardened steel speed / temp rise
- 1Makita5.26 sec2nd
2nd place behind Oshlun; metal reached 97.5F, tied coolest with Evolution; only minor dulling
- 2Irwin11 seconds
metal reached 113.4F, minor tooth wear
- 3Diablo8.97 seconds
fastest at the point it was tested; metal stayed relatively cool at 109.9F; teeth looked nearly as good as new
- 4Oshlun4.76 seconds
fastest of all 10; metal reached 102F, very little visible wear
- 5Evolution blade5.77 seconds
took the lead from Diablo at the time; metal reached 97.5F, tied coolest with Makita; only a couple of chipped teeth
- 6DeWalt carbide blade8.77 seconds
metal reached 114.4F, several chipped teeth
- 7Wen9.38 seconds
started fast but slowed near the end; metal reached 108.4F, several chipped teeth
- 8Lenox Diamond9 seconds
at 7.5 lb pressure; metal reached about 214F before the temperature-tape adhesive lost grip; blade still had plenty of diamond material left
- 9DeWalt aluminum oxide abrasive wheel (4-pack)9.83 seconds
at 7.5 lb; metal temperature went well past 200F and melted the temperature tape
- 10SATCnot tested
Angle iron retest after 4140 exposure
- 1Makita3.74 sec1st
only 10% slower than its original average, moved into 1st place (ahead of Oshlun) on this retest
- 2Irwin6.03 sec
only 9.6% slower than original average, one of the most durable results
- 3Diablo5.98 sec
only 3.1% slower than original average, the most durable single-pass result of any carbide blade
- 4Oshlun4.4 sec2nd
51% slower than original average (tied with DeWalt for largest relative slowdown among carbide blades), still 2nd fastest overall on this retest
- 5Evolution blade4.96 sec
fastest yet at that point but 30% slower than its original average
- 6DeWalt carbide blade5.01 sec
51% slower than original average (tied with Oshlun for largest relative slowdown)
- 7Wen7.64 sec
took twice as long as its original average, worst relative degradation among the carbide blades at this stage
- 8Lenox Diamond11 sec
no measurable change from its prior 11 sec result, one of only two blades (with the DeWalt abrasive wheel) to show no significant performance change
- 9DeWalt aluminum oxide abrasive wheel (4-pack)8 seconds
no change from its prior result, one of only two products (with Lenox Diamond) to show no significant performance change
- 10SATCnot tested
AR400 armor plate speed
- 1Makita22.82 sec
described as experiencing a lot of damage
- 2Irwin17.18 seconds2nd
described as very easy work
- 3Diablo17.39 seconds3rd
nearly as fast as Irwin
- 4Oshlun13.89 seconds
fastest of all 10
- 5Evolution blade26.48 seconds
described as definitely not designed for high carbon steel
- 6DeWalt carbide blade31.75 seconds
described as experiencing a lot of damage
- 7Wenabout40 seconds
described as experiencing a lot of damage
- 8Lenox Diamond34.24 seconds
described as cutting really slow
- 9DeWalt aluminum oxide abrasive wheel (4-pack)29.26 seconds
- 10SATCnot tested
Final angle iron retest after AR400 exposure
- 1Makita19.26 sec
described as experiencing a lot of damage
- 2Irwin12.57 seconds2nd
2nd fastest of the final retest, described as very respectable
- 3Diablo15.73 seconds4th
4th fastest of the final retest
- 4Oshlun11.35 seconds
fastest of all 10 on the final retest
- 5Evolution blade17.23 seconds
described as experiencing quite a bit of damage
- 6DeWalt carbide blade20.74 seconds
described as experiencing a lot of damage
- 7Wen
gave up after only 10 seconds, blade described as ruined
- 8Lenox Diamond13.79 seconds3rd
at 7.5 lb, 3rd fastest of the final retest, nearly matching Irwin
- 9DeWalt aluminum oxide abrasive wheel (4-pack)not tested
- 10SATCnot tested
Mild steel tube speed (single cut)
- 2Irwin2.02 seconds
80 teeth
- 3Diablo1.36 seconds
72 cermet teeth, cut was slightly less clean than the Irwin's
- 4Oshlun0.95 seconds
tied 4th/5th with DeWalt, despite having 80 teeth (most of any blade)
- 5Evolution blade0.75 seconds2nd
2nd fastest of all 10, took the lead from the Wen
- 6DeWalt carbide blade0.95 seconds
tied 4th/5th with Oshlun
- 7Wen0.85 seconds3rd
3rd fastest of all 10, clean cool cut
- 8Lenox Diamond13 seconds
much slower than the carbide blades, heated the metal and left a messy cut
- 1Makitanot tested
- 9DeWalt aluminum oxide abrasive wheel (4-pack)not tested
- 10SATCnot tested
Angle iron avg speed / noise / dust
- 2Irwin
avg 5.5 sec (5.72, 5.72, 5.11), 108.5 dB, 366 small / 46 large particles, least small-particle dust of all 10 blades
- 3Diablo
avg 5.8 sec (5.82, 5.72, 5.72), 103.4 dB, quietest of all 10 blades; 574 small / 43 large particles
- 4Oshlun
avg 2.9 sec (3.13, 2.78, 2.93), fastest of all 10 blades; 105.4 dB, 790 small / 53 large particles
- 5Evolution blade
avg 3.8 sec (3.95, 3.49, 4.0), tied with Wen; 110.9 dB, 497 small / 45 large particles
- 6DeWalt carbide blade
avg 3.3 sec (3.18, 3.23, 3.54), 2nd fastest overall; 115.3 dB (very loud), 444 small / 36 large particles
- 7Wen
avg 3.8 sec (3.95, 3.64, 3.74), tied with Evolution; 107.7 dB, 521 small / 55 large particles
- 1Makitanot tested
- 8Lenox Diamondnot tested
- 9DeWalt aluminum oxide abrasive wheel (4-pack)not tested
- 10SATCnot tested
Angle iron speed / noise / dust
- 8Lenox Diamond53 sec
at 2.5 lb pressure, just under 17 sec at 5 lb, 11 sec at 7.5 lb (used as final figure); 115.7 dB, 1,300 small / over 100 large particles, among the dustiest results
- 9DeWalt aluminum oxide abrasive wheel (4-pack)8 seconds
at 7.5 lb pressure; 103.7 dB (quieter than most blades) but by far the dustiest result of all 10 products at 2,857 small / over 500 large particles
- 10SATC1 minute 29 seconds
at 7.5 lb pressure, loudest of all 10 products at 118.6 dB, dustiest of the carbide/diamond blades at 1,260 small / 144 large particles, chipped teeth, heavy heat build-up and messy cut
- 1Makitanot tested
- 2Irwinnot tested
- 3Diablonot tested
- 4Oshlunnot tested
- 5Evolution bladenot tested
- 6DeWalt carbide bladenot tested
- 7Wennot tested
All measurements (3 more)+
Mild steel tube speed
- 9DeWalt aluminum oxide abrasive wheel (4-pack)52 seconds
at only 2.5 lb pressure, cut was not clean and needed deburring
- 10SATC
failed to cut at 5 lb pressure after 30 seconds; needed 7.5 lb to finish in 16.5 seconds, with heavy heat build-up and a messy cut
- 1Makitanot tested
- 2Irwinnot tested
- 3Diablonot tested
- 4Oshlunnot tested
- 5Evolution bladenot tested
- 6DeWalt carbide bladenot tested
- 7Wennot tested
- 8Lenox Diamondnot tested
Mild steel tube speed (1in x 3/32in, single cut)
- 1Makita0.6 seconds
fastest of all 10, smooth cut
- 2Irwinnot tested
- 3Diablonot tested
- 4Oshlunnot tested
- 5Evolution bladenot tested
- 6DeWalt carbide bladenot tested
- 7Wennot tested
- 8Lenox Diamondnot tested
- 9DeWalt aluminum oxide abrasive wheel (4-pack)not tested
- 10SATCnot tested
Angle iron avg speed (3in/1.5in mild steel, 3-cut avg) / noise / dust
- 1Makita
avg 3.4 sec (3.23, 3.49, 3.44), 111.9 dB, 414 small / 35 large particles
- 2Irwinnot tested
- 3Diablonot tested
- 4Oshlunnot tested
- 5Evolution bladenot tested
- 6DeWalt carbide bladenot tested
- 7Wennot tested
- 8Lenox Diamondnot tested
- 9DeWalt aluminum oxide abrasive wheel (4-pack)not tested
- 10SATCnot tested
How it was tested
- mild steel tube speed test (1in x 3/32in), single pass
- angle iron speed test (3/16in x 1.5in mild steel), 3-cut average, with decibel and airborne dust particle counts
- 4140 hardened steel speed test (1/4in x 2in), single pass, with metal temperature rise
- angle iron re-test after 4140 exposure, to measure speed degradation vs the original average
- AR400 armor plate speed test (extreme hardness), single pass
- final angle iron re-test after AR400 exposure, to measure cumulative wear/abuse resistance
“If I had to choose this one blade, I would definitely go with the Makita, but it is very expensive. Also, I really like the Irwin and the Diablo.”


