Which Chop Saw Metal Cutting Blade Brand Wins?
2022 test10 productsBlades, Bits & Abrasives

Which Chop Saw Metal Cutting Blade Brand Wins?

In our test we compared 10 chop saw metal cutting blade options head to head. Makita came out on top. See the measured results, the runner-up, the budget pick, and a link to the full test video.

The verdict
Makita
Winner

Makita

Price shown in test: $127

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Irwin or Diablo
Budget pick

Irwin or Diablo

Price shown in test: $82

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The quick take

The short version of why each pick lands where it does, built straight from the measured results.

WinnerMakita$127

If I had to choose this one blade, I would definitely go with the Makita, but it is very expensive. Also, I really like the Irwin and the Diablo.

Best in 1 of 5 measurements, including Angle iron retest after 4140 exposure.

Budget pickIrwin or Diablo$82

Placed top three in 1 of 5 measurements.

The measured results

Every number below is read straight from the test. Products are listed in the order they finished.

4140 hardened steel speed / temp rise

  • 1Makita
    5.26 sec2nd

    2nd place behind Oshlun; metal reached 97.5F, tied coolest with Evolution; only minor dulling

  • 2Irwin
    11 seconds

    metal reached 113.4F, minor tooth wear

  • 3Diablo
    8.97 seconds

    fastest at the point it was tested; metal stayed relatively cool at 109.9F; teeth looked nearly as good as new

  • 4Oshlun
    4.76 seconds

    fastest of all 10; metal reached 102F, very little visible wear

  • 5Evolution blade
    5.77 seconds

    took the lead from Diablo at the time; metal reached 97.5F, tied coolest with Makita; only a couple of chipped teeth

  • 6DeWalt carbide blade
    8.77 seconds

    metal reached 114.4F, several chipped teeth

  • 7Wen
    9.38 seconds

    started fast but slowed near the end; metal reached 108.4F, several chipped teeth

  • 8Lenox Diamond
    9 seconds

    at 7.5 lb pressure; metal reached about 214F before the temperature-tape adhesive lost grip; blade still had plenty of diamond material left

  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    9.83 seconds

    at 7.5 lb; metal temperature went well past 200F and melted the temperature tape

  • 10SATC
    not tested

Angle iron retest after 4140 exposure

  • 1Makita
    3.74 sec1st

    only 10% slower than its original average, moved into 1st place (ahead of Oshlun) on this retest

  • 2Irwin
    6.03 sec

    only 9.6% slower than original average, one of the most durable results

  • 3Diablo
    5.98 sec

    only 3.1% slower than original average, the most durable single-pass result of any carbide blade

  • 4Oshlun
    4.4 sec2nd

    51% slower than original average (tied with DeWalt for largest relative slowdown among carbide blades), still 2nd fastest overall on this retest

  • 5Evolution blade
    4.96 sec

    fastest yet at that point but 30% slower than its original average

  • 6DeWalt carbide blade
    5.01 sec

    51% slower than original average (tied with Oshlun for largest relative slowdown)

  • 7Wen
    7.64 sec

    took twice as long as its original average, worst relative degradation among the carbide blades at this stage

  • 8Lenox Diamond
    11 sec

    no measurable change from its prior 11 sec result, one of only two blades (with the DeWalt abrasive wheel) to show no significant performance change

  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    8 seconds

    no change from its prior result, one of only two products (with Lenox Diamond) to show no significant performance change

  • 10SATC
    not tested

AR400 armor plate speed

  • 1Makita
    22.82 sec

    described as experiencing a lot of damage

  • 2Irwin
    17.18 seconds2nd

    described as very easy work

  • 3Diablo
    17.39 seconds3rd

    nearly as fast as Irwin

  • 4Oshlun
    13.89 seconds

    fastest of all 10

  • 5Evolution blade
    26.48 seconds

    described as definitely not designed for high carbon steel

  • 6DeWalt carbide blade
    31.75 seconds

    described as experiencing a lot of damage

  • 7Wen
    about40 seconds

    described as experiencing a lot of damage

  • 8Lenox Diamond
    34.24 seconds

    described as cutting really slow

  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    29.26 seconds
  • 10SATC
    not tested

Final angle iron retest after AR400 exposure

  • 1Makita
    19.26 sec

    described as experiencing a lot of damage

  • 2Irwin
    12.57 seconds2nd

    2nd fastest of the final retest, described as very respectable

  • 3Diablo
    15.73 seconds4th

    4th fastest of the final retest

  • 4Oshlun
    11.35 seconds

    fastest of all 10 on the final retest

  • 5Evolution blade
    17.23 seconds

    described as experiencing quite a bit of damage

  • 6DeWalt carbide blade
    20.74 seconds

    described as experiencing a lot of damage

  • 7Wen

    gave up after only 10 seconds, blade described as ruined

  • 8Lenox Diamond
    13.79 seconds3rd

    at 7.5 lb, 3rd fastest of the final retest, nearly matching Irwin

  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    not tested
  • 10SATC
    not tested

Mild steel tube speed (single cut)

  • 2Irwin
    2.02 seconds

    80 teeth

  • 3Diablo
    1.36 seconds

    72 cermet teeth, cut was slightly less clean than the Irwin's

  • 4Oshlun
    0.95 seconds

    tied 4th/5th with DeWalt, despite having 80 teeth (most of any blade)

  • 5Evolution blade
    0.75 seconds2nd

    2nd fastest of all 10, took the lead from the Wen

  • 6DeWalt carbide blade
    0.95 seconds

    tied 4th/5th with Oshlun

  • 7Wen
    0.85 seconds3rd

    3rd fastest of all 10, clean cool cut

  • 8Lenox Diamond
    13 seconds

    much slower than the carbide blades, heated the metal and left a messy cut

  • 1Makita
    not tested
  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    not tested
  • 10SATC
    not tested

Angle iron avg speed / noise / dust

  • 2Irwin

    avg 5.5 sec (5.72, 5.72, 5.11), 108.5 dB, 366 small / 46 large particles, least small-particle dust of all 10 blades

  • 3Diablo

    avg 5.8 sec (5.82, 5.72, 5.72), 103.4 dB, quietest of all 10 blades; 574 small / 43 large particles

  • 4Oshlun

    avg 2.9 sec (3.13, 2.78, 2.93), fastest of all 10 blades; 105.4 dB, 790 small / 53 large particles

  • 5Evolution blade

    avg 3.8 sec (3.95, 3.49, 4.0), tied with Wen; 110.9 dB, 497 small / 45 large particles

  • 6DeWalt carbide blade

    avg 3.3 sec (3.18, 3.23, 3.54), 2nd fastest overall; 115.3 dB (very loud), 444 small / 36 large particles

  • 7Wen

    avg 3.8 sec (3.95, 3.64, 3.74), tied with Evolution; 107.7 dB, 521 small / 55 large particles

  • 1Makita
    not tested
  • 8Lenox Diamond
    not tested
  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    not tested
  • 10SATC
    not tested

Angle iron speed / noise / dust

  • 8Lenox Diamond
    53 sec

    at 2.5 lb pressure, just under 17 sec at 5 lb, 11 sec at 7.5 lb (used as final figure); 115.7 dB, 1,300 small / over 100 large particles, among the dustiest results

  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    8 seconds

    at 7.5 lb pressure; 103.7 dB (quieter than most blades) but by far the dustiest result of all 10 products at 2,857 small / over 500 large particles

  • 10SATC
    1 minute 29 seconds

    at 7.5 lb pressure, loudest of all 10 products at 118.6 dB, dustiest of the carbide/diamond blades at 1,260 small / 144 large particles, chipped teeth, heavy heat build-up and messy cut

  • 1Makita
    not tested
  • 2Irwin
    not tested
  • 3Diablo
    not tested
  • 4Oshlun
    not tested
  • 5Evolution blade
    not tested
  • 6DeWalt carbide blade
    not tested
  • 7Wen
    not tested
All measurements (3 more)+

Mild steel tube speed

  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    52 seconds

    at only 2.5 lb pressure, cut was not clean and needed deburring

  • 10SATC

    failed to cut at 5 lb pressure after 30 seconds; needed 7.5 lb to finish in 16.5 seconds, with heavy heat build-up and a messy cut

  • 1Makita
    not tested
  • 2Irwin
    not tested
  • 3Diablo
    not tested
  • 4Oshlun
    not tested
  • 5Evolution blade
    not tested
  • 6DeWalt carbide blade
    not tested
  • 7Wen
    not tested
  • 8Lenox Diamond
    not tested

Mild steel tube speed (1in x 3/32in, single cut)

  • 1Makita
    0.6 seconds

    fastest of all 10, smooth cut

  • 2Irwin
    not tested
  • 3Diablo
    not tested
  • 4Oshlun
    not tested
  • 5Evolution blade
    not tested
  • 6DeWalt carbide blade
    not tested
  • 7Wen
    not tested
  • 8Lenox Diamond
    not tested
  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    not tested
  • 10SATC
    not tested

Angle iron avg speed (3in/1.5in mild steel, 3-cut avg) / noise / dust

  • 1Makita

    avg 3.4 sec (3.23, 3.49, 3.44), 111.9 dB, 414 small / 35 large particles

  • 2Irwin
    not tested
  • 3Diablo
    not tested
  • 4Oshlun
    not tested
  • 5Evolution blade
    not tested
  • 6DeWalt carbide blade
    not tested
  • 7Wen
    not tested
  • 8Lenox Diamond
    not tested
  • 9DeWalt aluminum oxide abrasive wheel (4-pack)
    not tested
  • 10SATC
    not tested

How it was tested

  • mild steel tube speed test (1in x 3/32in), single pass
  • angle iron speed test (3/16in x 1.5in mild steel), 3-cut average, with decibel and airborne dust particle counts
  • 4140 hardened steel speed test (1/4in x 2in), single pass, with metal temperature rise
  • angle iron re-test after 4140 exposure, to measure speed degradation vs the original average
  • AR400 armor plate speed test (extreme hardness), single pass
  • final angle iron re-test after AR400 exposure, to measure cumulative wear/abuse resistance

If I had to choose this one blade, I would definitely go with the Makita, but it is very expensive. Also, I really like the Irwin and the Diablo.

From the test video verdict.

Brand head-to-head scoreboards featuring this test

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