Which Hole Saw Brand Wins?
2020 test14 productsBlades, Bits & Abrasives

Which Hole Saw Brand Wins?

In our test we compared 14 hole saw options head to head. MK Morse came out on top. See the measured results, the runner-up, the budget pick, and a link to the full test video.

The verdict
MK Morse
Winner

MK Morse

Price shown in test: $8.45

Check price on Amazon

Affiliate link. We may earn a commission at no extra cost to you.

Milwaukee Hole Dozer
Runner-up

Milwaukee Hole Dozer

Price shown in test: $9.84

Check price on Amazon

Affiliate link. We may earn a commission at no extra cost to you.

The quick take

The short version of why each pick lands where it does, built straight from the measured results.

WinnerMK Morse$8.45

All three of the brands that I really liked are under $10 and performed very well especially the US made Morse brand with the carbide teeth. It did an amazing job averaging number one for cutting speed on the first two types of steel that we tested.

Best in 1 of 3 measurements, including Hard steel.

Runner-upMilwaukee Hole Dozer$9.84

The measured results

Every number below is read straight from the test. Products are listed in the order they finished.

Teeth

  • 1MK Morse
    9

    carbide tip teeth

  • 2Milwaukee Hole Dozer
    13 teeth
  • 3Irwin
    14 teeth

    bimetal, no mandrel included

  • 4NGE
    5 teeth

    carbide, includes the mandrel

  • 5Bosch HB100
    13 teeth

    bimetal, no mandrel

  • 6Lenox
    13 teeth

    bimetal, includes the mandrel

  • 7DeWalt 2X 2X
    14 teeth

    bimetal, no mandrel

  • 8TCT Carbide
    6 teeth

    includes the mandrel

  • 9Diablo
    8 teeth

    tooth hardness around a 9, no mandrel included, requires the Snap-Lock Plus mandrel

  • 10DeWalt Carbide Carbide
    4 teeth

    includes the mandrel

  • 11Drill Hog USA
    4 teeth

    includes the mandrel

  • 12DeWalt Impact Ready Impact Ready
    30 teeth
  • 13Milwaukee Shockwave Impact Ready
    24 teeth

    includes the mandrel

  • 14generic 5-piece hole saw kit
    17 teeth

    includes its own mandrel

Mild steel cut time

  • 1MK Morse
    24 seconds

    1 second slower than Irwin, wider path than Irwin's teeth, 2 carbide teeth damaged

  • 2Milwaukee Hole Dozer
    25 seconds

    only 2 seconds slower than Irwin, very minor wear on 2 teeth

  • 3Irwin
    23 seconds

    tied with DeWalt Carbide for fastest at that stage, only a couple teeth showed visible wear

  • 4NGE
    35 seconds

    one carbide tooth experienced a little damage

  • 5Bosch HB100
    48 seconds

    started fast but slowed about 15 seconds in, held up about the same as Irwin

  • 6Lenox
    29 seconds

    held up really well with only minor tooth wear

  • 7DeWalt 2X 2X
    39 seconds

    lost momentum about halfway through, only minor tooth wear

  • 8TCT Carbide
    30 seconds

    only minor visible wear on one tooth

  • 9Diablo
    31 seconds

    got stuck several times slowing it down slightly, teeth still had paint on them and looked as good as new

  • 10DeWalt Carbide Carbide
    23 seconds

    tied with Irwin for fastest, briefly got stuck at the start, no visible chipping or wear, looked as good as new

  • 11Drill Hog USA
    30 seconds

    held up really well

  • 12DeWalt Impact Ready Impact Ready
    39 seconds

    did not start off as strong as some other brands given its high tooth count, only minor tooth wear

  • 13Milwaukee Shockwave Impact Ready

    did not finish; started strong, stopped making progress around 30 seconds, eliminated and did not advance to the hard steel or AR500 tests

  • 14generic 5-piece hole saw kit
    2 minutes 35 seconds

    (155 seconds), all teeth showed more wear than the other brands tested up to that point

Mild steel hole accuracy

  • 1MK Morse

    hole looked a little cleaner and was slightly more accurate than Irwin's, no exact fraction given

  • 2Milwaukee Hole Dozer

    quality of cut very good, hole size 1 and 3/128 inch

  • 3Irwin

    extremely fast but hole quality did not look very good, size about 3/64 inch too large

  • 4NGE

    pretty decent, hole size just under 1 inch

  • 5Bosch HB100

    very clean cut, only 1 and 1/128 inch over an inch, extremely good job

  • 6Lenox

    very good, only over by 1/64 inch

  • 7DeWalt 2X 2X

    quality of finish looked very good, described as extremely accurate, no exact fraction given

  • 8TCT Carbide

    very nice looking finish, precision impressive, only off by 1/128 inch

  • 9Diablo

    fairly fast but quality of cut not quite as good as some other brands, size off by about 1 and 7/128 inch

  • 10DeWalt Carbide Carbide

    finish definitely the best yet at that point in the video, extremely accurate

  • 11Drill Hog USA

    extremely smooth cut, only 1/128 inch over an inch

  • 12DeWalt Impact Ready Impact Ready

    smoothness of the cut probably the best yet at that point in the video, hole size 1 and 3/128 inch

  • 13Milwaukee Shockwave Impact Ready

    did not quite finish the cut, but was very close

  • 14generic 5-piece hole saw kit

    extremely slow but provided a very clean finish, hole size 1 and 1/128 inch

Hardness

  • 1MK Morse

    not scratched by a number nine Mohs pick, very high quality carbide

  • 2Milwaukee Hole Dozer

    around an 8 on the Mohs pick scale

  • 3Irwin

    around an 8 on the Mohs pick scale

  • 4NGE

    scratched by a number eight Mohs pick, not high quality carbide by the host's standard

  • 5Bosch HB100

    around an 8 on the Mohs pick scale, same as Milwaukee Hole Dozer

  • 6Lenox

    around an 8 on the Mohs pick scale

  • 7DeWalt 2X 2X

    around an 8 on the Mohs pick scale

  • 8TCT Carbide

    between an 8 and a 9 on the Mohs pick scale

  • 10DeWalt Carbide Carbide

    not scratched by a number nine Mohs pick, very high quality carbide

  • 11Drill Hog USA

    not scratched by a number nine Mohs pick, very high quality carbide

  • 12DeWalt Impact Ready Impact Ready

    around an 8 on the Mohs pick scale

  • 13Milwaukee Shockwave Impact Ready

    between a 7 and an 8 on the Mohs pick scale

  • 14generic 5-piece hole saw kit

    only a 6 on the Mohs pick scale, far softer than the other brands

  • 9Diablo
    not tested

Hard steel (1095 knife blade) cut time

  • 1MK Morse
    24 seconds

    took the lead from Irwin, best chip dispersal yet

  • 2Milwaukee Hole Dozer
    38 seconds

    good chip management but not quite as good as Morse

  • 3Irwin
    30 seconds

    managed metal shavings well

  • 4NGE
    36 seconds

    managed chips well, no compressed air needed

  • 5Bosch HB100
    29 seconds

    only 5 seconds slower than Morse, great chip displacement

  • 6Lenox
    1 minute 17 seconds

    (77 seconds), did not disperse metal chips as well as some other brands

  • 7DeWalt 2X 2X
    140 seconds

    (2 minutes 20 seconds), does not displace chips as efficiently as some other brands despite being a terrific hole saw

  • 8TCT Carbide
    35 seconds

    terrific chip displacement

  • 9Diablo
    34 seconds

    wide tooth path like NGE and TCT

  • 10DeWalt Carbide Carbide
    25 seconds

    terrific chip displacement despite a wider path than the bimetal saws

  • 11Drill Hog USA

    great chip displacement like DeWalt Carbide, but the transcript's number is garbled: 'it wasn't quite as fast as the DeWalt at seconds' drops the actual seconds value, so this figure is omitted rather than guessed

  • 12DeWalt Impact Ready Impact Ready
    44 seconds

    struggled with chip displacement and needed compressed air assistance several times

  • 14generic 5-piece hole saw kit

    did a poor job displacing chips and was unable to cut through the steel, effectively eliminated

  • 13Milwaukee Shockwave Impact Ready
    not tested

Made In

  • 1MK Morse

    USA

  • 2Milwaukee Hole Dozer

    USA with global materials

  • 4NGE

    China

  • 5Bosch HB100

    packaging claims USA, Switzerland, or China; the actual hole saw itself is stamped made in China

  • 6Lenox

    USA with global materials

  • 7DeWalt 2X 2X

    USA with global materials

  • 8TCT Carbide

    China

  • 9Diablo

    assembled in China with Swiss components

  • 10DeWalt Carbide Carbide

    Taiwan

  • 12DeWalt Impact Ready Impact Ready

    USA with global materials

  • 13Milwaukee Shockwave Impact Ready

    Taiwan

  • 14generic 5-piece hole saw kit

    China

  • 3Irwin
    not tested
  • 11Drill Hog USA
    not tested

AR500 armor plate result

  • 1MK Morse

    ran out of steam after about a minute (60 seconds), did not cut as deep as NGE, most teeth still in great shape

  • 2Milwaukee Hole Dozer

    stopped making progress after about 10 seconds, went a little deeper than Irwin, teeth dulled but in better shape than Irwin's

  • 3Irwin

    stopped making progress after about 10 seconds, armor plating was too much for it, all teeth ended up pretty dull

  • 4NGE

    did not fully cut through the work hardened armor, but almost drilled all the way through, best depth of the bimetal/entry-level saws; 4 of 5 carbide teeth had mild to moderate damage

  • 5Bosch HB100

    stopped making progress after about 10 seconds, best of the three bimetal saws (beat Milwaukee Hole Dozer and Irwin)

  • 6Lenox

    stopped making progress after about 5 seconds, performed about the same as Irwin, all teeth showed significant dulling

  • 7DeWalt 2X 2X

    unlike the other bimetal saws, continued cutting after 10 seconds and did not slow until around 25 seconds, did as well as Morse for a bimetal, teeth ended up in better condition than the other bimetal saws

  • 8TCT Carbide

    cut well over a minute before stopping, best result up to that point in the video, almost made it all the way through, 4 of 5 teeth remained in very good condition

  • 9Diablo

    shredded the armor plating for nearly 2 minutes before stopping, the best AR500 result in the whole video, better than TCT, about two thirds of teeth still in very good condition

  • 10DeWalt Carbide Carbide

    started off very strong, gradually lost momentum; host calls it the best hole saw for mild and medium steel, but all four carbide teeth broke on the AR500 armor plate

  • 11Drill Hog USA

    started off very strong like DeWalt Carbide, gradually lost momentum, did not quite cut all the way through but did better than DeWalt Carbide, all four teeth experienced some damage

  • 12DeWalt Impact Ready Impact Ready
    not tested
  • 13Milwaukee Shockwave Impact Ready
    not tested
  • 14generic 5-piece hole saw kit
    not tested

How it was tested

  • cut time and tooth wear through 3/16 inch mild steel at 250 RPM and about 85 lb of downward force
  • hole size and finish accuracy on the mild steel cut, measured against the nominal 1 inch diameter
  • cut time and chip dispersal through hardened 1095 knife blade steel with cutting oil and extra downward force
  • cut depth, progress, and tooth condition attempting to cut through AR500 armor plating
  • Mohs hardness pick scratch test on each hole saw's teeth or carbide

All three of the brands that I really liked are under $10 and performed very well especially the US made Morse brand with the carbide teeth. It did an amazing job averaging number one for cutting speed on the first two types of steel that we tested.

From the test video verdict.

Brand head-to-head scoreboards featuring this test

Data notes and caveats

14 distinct hole saw brands are tested (matching the host's opening line 'we've got 14 brands to test'), but the video description's prose brand list and its affiliate link list both name only 12, omitting NGE and an unbranded generic 5-piece kit entirely even though both are fully tested with price, tooth count, and hardness data; flagged in those two products' notes rather than assumed to be errors. Two brands are eliminated partway through: Milwaukee Shockwave (impact ready) failed to finish the first mild steel cut and does not appear again, and the unbranded generic kit failed to cut through the hard steel test and likewise does not appear in the AR500 test, though no explicit skip statement was given for it. DeWalt Impact Ready is explicitly excluded from the AR500 test on camera because its arbor and drill are a single integrated unit, a genuine stated omission, not a caption gap. One brand mislabel was resolved by testing order: a hard steel test sentence names 'the DeWalt Shockwave' at 44 seconds, which cannot be Milwaukee Shockwave since that product was already eliminated, so the time was assigned to DeWalt Impact Ready by subject continuity. Drill Hog's hard steel cut time is missing from the transcript due to an apparent dropped number ('wasn't quite as fast as the DeWalt at seconds') and is recorded as omitted rather than guessed. The closing verdict names three liked brands, all under 10 dollars (MK Morse, Milwaukee Hole Dozer, Irwin), explicitly framed as a value message even though more expensive brands (Diablo, TCT Carbide, DeWalt Carbide, Drill Hog) scored as well or better on the hard steel and AR500 tests; winner and runnerUp are set to the top two of that closing list, with Irwin as the third liked brand documented in its own notes since the schema has no third slot.

More Blades, Bits & Abrasives