Power Tool Batteries 2021 Test: Which Brand Wins?
2021 test3 productsPower Tool Batteries

Power Tool Batteries 2021 Test: Which Brand Wins?

This 2021 head-to-head test of 3 power tool batteries options has the measured results for each. See how they ranked and watch the full test video.

The verdict
Ranked first

DeWalt

Price shown in test: 2 amp hour about $89; 4 amp hour $129, or $32.25 per amp hour; 12 amp hour Flexvolt $245, or $20.42 per amp hour

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The measured results

Every number below is read straight from the test. Products are listed in the order they finished.

Battery Weights

  • 1DeWalt
    2 amp

    hour 350 g, 4 amp hour 613 g, 12 amp hour 1,446 g

  • 2Makita
    2 amp

    hour 380 g, 4 amp hour 619 g, 6 amp hour about 679 g

  • 3Milwaukee
    2 amp

    hour 428 g, 4 amp hour 728 g, 12 amp hour 1,548 g, heaviest battery of all three brands tested

Impact Driver Pressure

  • 1DeWalt
    1,525 PSI

    with 2 amp hour, 1,625 PSI with 4 amp hour, 1,875 PSI with 12 amp hour; bigger batteries steadily improved performance

  • 2Makita
    1,625 PSI

    with 2 amp hour, 1,950 PSI with 4 amp hour, 2,200 PSI with 6 amp hour, the largest gain of the three brands tested at this tool

  • 3Milwaukee
    2,600 PSI

    with 2 amp hour, described as very impressive though it broke two socket test adapters first; pegged the gauge at about 3,000 PSI in 12 seconds with 4 amp hour; the 12 amp hour battery triggered the tool's overload protection and could not complete the test even after an hour of cooldown and a retry

Drill No Load (rpm)

  • 1DeWalt
    1,997 RPM

    with 2 amp hour, 2,005 RPM with 4 amp hour, 2,012 RPM with 12 amp hour, rated for 2,000 RPM in top gear

  • 2Makita
    2,092 RPM

    with 2 amp hour, 2,131 RPM with 4 amp hour, 2,165 RPM with 6 amp hour, rated for 2,100 RPM in second gear

  • 3Milwaukee
    1,776 RPM

    with 2 amp hour, 1,814 RPM with 4 amp hour, 1,869 RPM with 12 amp hour

Drill Torque

  • 1DeWalt
    334 in-lb

    with 2 amp hour, 415 in-lb with 4 amp hour, 617 in-lb with 12 amp hour, nearly double the 2 amp hour result

  • 2Makita
    274 in-lb

    with 2 amp hour, 516 in-lb with 4 amp hour, 542 in-lb with 6 amp hour

  • 3Milwaukee
    289 in-lb

    with 2 amp hour, 498 in-lb with 4 amp hour, 608 in-lb with 12 amp hour, more than double the 2 amp hour result

Reciprocating Saw Cut Times

  • 1DeWalt
    2 amp

    hour struggled at 15.92, 14.95 and 19.92 seconds across three cuts; 4 amp hour was fastest at 8.77, 8.11 and 7.7 seconds; 12 amp hour was slower than the 4 amp hour at 15.36, 16.12 and 14.25 seconds because the blade moved too fast and reduced cutting speed

  • 2Makita
    2 amp

    hour was slow at 18.2, 17.44 and 17.59 seconds; 4 amp hour nearly doubled speed at 7.55, 7.96 and 9.38 seconds; 6 amp hour was fastest and most consistent at 7.4, 7.45 and 7.86 seconds

  • 3Milwaukee
    2 amp

    hour was the best and most consistent of all three brands at this battery size, at 8.31, 8.16 and 8.21 seconds; 4 amp hour was slightly slower despite a faster blade speed, at 8.46, 8.41 and 8.41 seconds; 12 amp hour cut faster overall at 13.07, 12.26 and 11.6 seconds but was still slower than the smaller batteries because the blade over-sped

Air Blower Sustained Speed

  • 1DeWalt
    2 amp

    hour started at 77 mph and dropped to 60 mph by the 5 minute mark; 4 amp hour started at 78 mph and dropped to 71 mph by 5 minutes; 12 amp hour held steady at 78 mph for the full 5 minutes

  • 2Makita
    2 amp

    hour started at 74 mph and shut off entirely at 4 minutes 52 seconds; 4 amp hour started at 78 mph and dropped to 69 mph by 5 minutes; 6 amp hour started at 78 mph and dropped to 73 mph by 5 minutes

  • 3Milwaukee
    2 amp

    hour started at 77 mph and dropped to 68 mph by 5 minutes; 4 amp hour started at 78 mph and dropped to 69 mph by 5 minutes; 12 amp hour held steady at 78 mph for the full 5 minutes

How it was tested

  • impact driver clutch pressure test using hydraulic rams
  • no load drill RPM in top gear
  • drill torque test driving a 1/2 in by 10 in lag bolt
  • reciprocating saw cut time through nail embedded pressure treated 4x4 lumber, three passes per battery
  • air blower air speed sustained over a 5 minute run time test

A larger tool battery definitely made a huge positive impact in some instances, but too much battery is definitely not a good thing for smaller tools. Matching the right size of battery to the tool makes a huge difference.

From the test video verdict.

Brand head-to-head scoreboards featuring this test

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