Which Power Tool Battery (20V Lithium Ion) Brand Wins?
2020 test3 productsPower Tool Batteries

Which Power Tool Battery (20V Lithium Ion) Brand Wins?

In our test we compared 3 power tool battery (20v lithium ion) options head to head. DeWalt came out on top. See the measured results, the runner-up, the budget pick, and a link to the full test video.

The verdict
DeWalt
Winner

DeWalt

Price shown in test: $58.94 per battery, about $236 for a set of four

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Waitley
Runner-up

Waitley

Price shown in test: $26.95 per battery, about $108 for a set of four

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Waitley
Budget pick

Waitley

Price shown in test: $26.95 per battery, about $108 for a set of four

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The quick take

The short version of why each pick lands where it does, built straight from the measured results.

WinnerDeWalt$58.94 per battery, about $236 for a set of four

if I were to buy a brand new tool, I would definitely want to go with the DeWalt name brand.

Best in 1 of 8 measurements, including Cell capacity.

Runner-upWaitley$26.95 per battery, about $108 for a set of four
Budget pickWaitley$26.95 per battery, about $108 for a set of four

The measured results

Every number below is read straight from the test. Products are listed in the order they finished.

Pack weight

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    630 g

    noticeably heavier than both cheap replacements

  • 2Waitley 20V Lithium Ion replacement battery
    593 g
  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    523 g

    the lightest of the three

Individual 18650 cell weight

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    43.79 g

    6 g more than the Vanon cell; cells made by Samsung

  • 2Waitley 20V Lithium Ion replacement battery

    not given a separate exact figure, but described as very close to the DeWalt cell's 43.79 g

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    37.76 g

    the lightest cell of the three brands

Plastic case weight only

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    123.46 g

    15 to 17 percent heavier than the Vanon and Waitley cases

  • 2Waitley 20V Lithium Ion replacement battery
    106.54 g

    2 g heavier than the Vanon case

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    104.65 g

    the lightest case of the three brands

High drain test (three 500W halogen lights)

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    751 seconds

    (about 12 minutes 30 seconds) of runtime, battery temperature peaked at 53.2C, all four units performed very consistently (all ended at one bar)

  • 2Waitley 20V Lithium Ion replacement battery
    428 seconds

    (7 minutes 8 seconds) of runtime, battery temperature peaked at 47.3C; notable unit-to-unit quality variation after the test (2 of 4 units at two bars remaining, 2 at one bar)

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    244 seconds

    (about 4 minutes) of runtime, battery temperature peaked at 39.5C, struggled the most of the three brands

Moderate drain test (one halogen light)

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    2492 seconds

    (41 minutes 30 seconds) of runtime, battery temperature peaked at 40.4C

  • 2Waitley 20V Lithium Ion replacement battery
    1983 seconds

    (33 minutes) of runtime

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    1270 seconds

    (21 minutes 10 seconds) of runtime, battery temperature peaked at 37.7C

Cold weather test (batteries stored outside overnight, about 17F/1.8C)

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)

    lost only about 30 to 35 seconds of runtime, by far the least affected by cold of the three brands

  • 2Waitley 20V Lithium Ion replacement battery

    lost about 2 minutes of runtime, similar to the Vanon

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery

    lost about 2 minutes of runtime, similar to the Waitley

Internal resistance (2 sample cells, Opus BT-3400)

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    56

    and 57, slightly better average than both cheap replacements

  • 2Waitley 20V Lithium Ion replacement battery
    52

    and 69, slightly better average than the Vanon

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    65

    and 77, the highest (worst) of the three brands

Cell capacity (2 sample cells, Opus BT-3400)

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    2462

    and 2449 mAh, the best of the three brands, about 250 mAh more per cell than the Waitley (about 2500 mAh more across a full 10-cell pack)

  • 2Waitley 20V Lithium Ion replacement battery
    2208

    and 2205 mAh, much better than the Vanon

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    1411

    and 1427 mAh, described as rather poor for an 18650 cell, the lowest of the three brands

All measurements (3 more)+

Value (watt hours per dollar)

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)

    worst value of the three brands

  • 2Waitley 20V Lithium Ion replacement battery

    by far the best value of the three brands

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery

    middle value of the three brands, better than DeWalt but well behind Waitley

Calculated actual watt hours (10-cell pack, measured mAh x rated 3.7V)

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    91 Wh

    closest to the 100 Wh nominal rating of any brand tested, though still short of it

  • 2Waitley 20V Lithium Ion replacement battery
    81 Wh

    beating its own printed wrapper claim of 74 Wh (10 cells x 7.4 Wh per cell)

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    not tested

Calculated actual watt hours (10-cell pack, measured mAh x rated 3.6V)

  • 3Vanon 20V DeWalt-replacement Lithium Ion battery
    51 Wh

    far short of the 100 Wh nominal rating

  • 1DeWalt DCB-205 20V OEM Lithium Ion (5Ah)
    not tested
  • 2Waitley 20V Lithium Ion replacement battery
    not tested

How it was tested

  • pack, cell, and case weights
  • high drain test: three 500W halogen lights powered by a DeWalt power station, runtime and peak battery temperature measured
  • moderate drain test: one halogen light, runtime and peak battery temperature measured
  • cold weather test: batteries stored outside overnight at approximately 17F/1.8C, runtime loss compared to room-temperature baseline
  • internal resistance and milliamp hour capacity of individual 18650 cells measured with an Opus BT-3400 after disassembly
  • calculated actual watt hours per pack versus the advertised/rated watt hours, and value in watt hours per dollar

if I were to buy a brand new tool, I would definitely want to go with the DeWalt name brand.

From the test video verdict.
Data notes and caveats

Only 3 products (all clean, unambiguous brand names, no caption garbling). DeWalt wins essentially every raw performance metric (runtime in both drain tests, cold tolerance, unit-to-unit consistency, cell capacity, closeness to its advertised watt-hour rating) but is by far the worst value per watt hour; Waitley is both the closest performance runner-up and the standout value pick, beating its own printed watt-hour claim; Vanon is the weakest performer on nearly every test despite being the cheapest. All internal math in the transcript (runtime seconds vs stated minutes/seconds, value-per-dollar ordering, watt-hour calculations from measured mAh) was independently checked and is internally consistent, supporting high confidence. The printed wrapper watt-hour claim (74 Wh, derived from a per-cell 7.4 Wh rating times 10 cells) differs from the marketed 20V/5Ah pack-level claim of 100 Wh; both figures are legitimate and distinct, not a transcription error.

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