
Which Rust Converter Brand Wins?
In our test we compared 9 rust converter options head to head. POR-15 came out on top. See the measured results, the runner-up, the budget pick, and a link to the full test video. Shoppers cross-shopping rust oleum rust reformer, rustoleum rust converter and rust oleum stops rust protective enamel land here for the head to head that settles it.

POR-15
Price shown in test: $33 for 16 oz, $2.06 per ounce, the most expensive product tested
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Eastwood
Price shown in test: $30 for 15 oz, $2 per ounce
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Rust-Oleum Rust Reformer
Price shown in test: $5 for 10.25 oz, 49 cents per ounce
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The quick take
The short version of why each pick lands where it does, built straight from the measured results.
“POR-15 definitely seems by far the best product”
Best in 2 of 2 measurements, including 60 day rust resistance on panels exposed to hydrogen peroxide, vinegar, and salt plus outdoor weathering and Pressure washer adhesion at 2,500 psi.
Placed top three in 2 of 3 measurements.
Placed top three in 1 of 3 measurements.
The measured results
Every number below is read straight from the test. Products are listed in the order they finished.
Pressure washer adhesion at 2,500 psi
- 1POR-151st place
no visible damage
- 2Eastwood Rust Encapsulator3rd place
only three small areas where product came off the metal
- 3Rust-Oleum Rust Reformer4th place
a small area came off but most of the panel stayed intact, much better than Rust-Oleum 2X
- 4Rust-Oleum 2X
poor, the pressure washer removed most of the paint
- 5Permatex Rust Treatment
poor, hard to tell where the pressure washer even passed because most of the surface looked bare afterward
- 6VHT Rust Converter
poor, the entire panel looked rusty afterward making it hard to tell where the pressure washer even passed
- 7Plastikote Rust Converter2nd place
held up very well with only slightly more fading where the pressure washer passed
- 8Gempler's Aerosol Rust Converter
poor, the pressure washer removed the product and knocked loose some of the underlying rust
- 9Rust Kutter
worst of all products, the pressure washer completely removed it from the panel
60 day rust resistance test
- 2Eastwood Rust Encapsulator2nd place
only a very small amount of rust popping through the two treated panels, though the coating peeled slightly at the panel edge which the presenter attributes to his own thin application there
- 3Rust-Oleum Rust Reformer3rd place
nearly tied with Rust-Oleum 2X but finished just ahead of it
- 4Rust-Oleum 2X4th place
quite a bit of rusting visible under the paint on the two treated panels though the untreated panel had very little oxidation; presenter notes surprise that the cheapest product beat five other brands
- 5Permatex Rust Treatment5th place
did quite a bit better than other brands on the untreated panel but the middle and treated panels experienced quite a bit of rust
- 6VHT Rust Converter6th place
all three panels experienced quite a bit of rust, especially the untreated panel
- 7Plastikote Rust Converter7th place
appearance very similar to Gempler's, barely finished ahead of it, quite a bit of rust especially on the two treated panels
- 8Gempler's Aerosol Rust Converter8th place
quite a bit of rust especially on the two treated panels, and even the untreated panel had noticeable rust
- 9Rust Kutter9th place
the worst of all products, quite a bit of rust formed on all three panels including the one not exposed to corrosive agents
- 1POR-15not tested
Rock chip resistance
- 2Eastwood Rust Encapsulator3.17 mm
chip, a slightly larger damage area than average
- 3Rust-Oleum Rust Reformer4.18 mm
chip, the largest damage area of any product tested
- 4Rust-Oleum 2X2.84 mm
chip
- 5Permatex Rust Treatment2.8 mm
chip
- 6VHT Rust Converter2.2 mm2nd
chip, the second best result behind POR-15
- 7Plastikote Rust Converter2.91 mm
chip, nearly identical to Gempler's 2.98 mm
- 8Gempler's Aerosol Rust Converter2.98 mm
chip, about the same as Rust-Oleum 2X
- 9Rust Kutter3.74 mm
chip, about as large as the Rust Reformer's
- 1POR-15not tested
Scratch resistance
- 2Eastwood Rust Encapsulator
the scratch width appeared more narrow than most other brands, implying good performance though no exact measurement was given
- 3Rust-Oleum Rust Reformer
the screw went down to the metal but the paint did not chip and the coating around the scratch remained intact
- 4Rust-Oleum 2X
quite a bit of damage, a lot of paint chipping along with the scratch
- 5Permatex Rust Treatment
there did not seem to be much coating to begin with and the screw went all the way down to the metal
- 6VHT Rust Converter
performed about the same as Permatex, screw went all the way down to the metal
- 7Plastikote Rust Converter
the screw cut all the way through the coating down to the metal, but the coating did not chip or fragment around the scratch
- 8Gempler's Aerosol Rust Converter
screw cut all the way through the coating down to the metal
- 9Rust Kutter
performed similarly to Rust-Oleum Rust Reformer, did not fracture around the scratch area
- 1POR-15not tested
All measurements (3 more)+
60 day rust resistance on panels exposed to hydrogen peroxide, vinegar, and salt plus outdoor weathering
- 1POR-151st place
very little rust popping through on the two treated panels and no visible corrosion on the untreated panel beyond slight paint fade
- 2Eastwood Rust Encapsulatornot tested
- 3Rust-Oleum Rust Reformernot tested
- 4Rust-Oleum 2Xnot tested
- 5Permatex Rust Treatmentnot tested
- 6VHT Rust Converternot tested
- 7Plastikote Rust Converternot tested
- 8Gempler's Aerosol Rust Converternot tested
- 9Rust Kutternot tested
Rock chip resistance, .177 caliber steel ball at about 200 mph
- 1POR-15
no chip and no exposed metal beneath the impact area, the only product to fully resist penetration
- 2Eastwood Rust Encapsulatornot tested
- 3Rust-Oleum Rust Reformernot tested
- 4Rust-Oleum 2Xnot tested
- 5Permatex Rust Treatmentnot tested
- 6VHT Rust Converternot tested
- 7Plastikote Rust Converternot tested
- 8Gempler's Aerosol Rust Converternot tested
- 9Rust Kutternot tested
Scratch resistance, weighted screw dragged across the panel
- 1POR-15
left a scratch but the screw was unable to cut all the way through the coating
- 2Eastwood Rust Encapsulatornot tested
- 3Rust-Oleum Rust Reformernot tested
- 4Rust-Oleum 2Xnot tested
- 5Permatex Rust Treatmentnot tested
- 6VHT Rust Converternot tested
- 7Plastikote Rust Converternot tested
- 8Gempler's Aerosol Rust Converternot tested
- 9Rust Kutternot tested
How it was tested
- 60 day accelerated rust resistance, panels treated with hydrogen peroxide, vinegar, and salt five times plus continuous outdoor weathering, compared against an untreated control panel per brand
- rock chip resistance using a .177 caliber steel ball fired at about 200 mph, chip diameter measured in mm
- scratch resistance using a weighted screw (about 1.5 lb) dragged across the panel
- coating adhesion under a 2,500 psi / 169 bar pressure washer
“POR-15 definitely seems by far the best product”
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