Which Rust Converter Brand Wins?
2021 test9 productsShop Chemicals & Lubricants

Which Rust Converter Brand Wins?

In our test we compared 9 rust converter options head to head. POR-15 came out on top. See the measured results, the runner-up, the budget pick, and a link to the full test video. Shoppers cross-shopping rust oleum rust reformer, rustoleum rust converter and rust oleum stops rust protective enamel land here for the head to head that settles it.

The verdict
POR-15
Winner

POR-15

Price shown in test: $33 for 16 oz, $2.06 per ounce, the most expensive product tested

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Eastwood
Runner-up

Eastwood

Price shown in test: $30 for 15 oz, $2 per ounce

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Rust-Oleum Rust Reformer
Budget pick

Rust-Oleum Rust Reformer

Price shown in test: $5 for 10.25 oz, 49 cents per ounce

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The quick take

The short version of why each pick lands where it does, built straight from the measured results.

WinnerPOR-15$33 for 16 oz, $2.06 per ounce, the most expensive product tested

POR-15 definitely seems by far the best product

Best in 2 of 2 measurements, including 60 day rust resistance on panels exposed to hydrogen peroxide, vinegar, and salt plus outdoor weathering and Pressure washer adhesion at 2,500 psi.

Runner-upEastwood$30 for 15 oz, $2 per ounce

Placed top three in 2 of 3 measurements.

Budget pickRust-Oleum Rust Reformer$5 for 10.25 oz, 49 cents per ounce

Placed top three in 1 of 3 measurements.

The measured results

Every number below is read straight from the test. Products are listed in the order they finished.

Pressure washer adhesion at 2,500 psi

  • 1POR-15
    1st place

    no visible damage

  • 2Eastwood Rust Encapsulator
    3rd place

    only three small areas where product came off the metal

  • 3Rust-Oleum Rust Reformer
    4th place

    a small area came off but most of the panel stayed intact, much better than Rust-Oleum 2X

  • 4Rust-Oleum 2X

    poor, the pressure washer removed most of the paint

  • 5Permatex Rust Treatment

    poor, hard to tell where the pressure washer even passed because most of the surface looked bare afterward

  • 6VHT Rust Converter

    poor, the entire panel looked rusty afterward making it hard to tell where the pressure washer even passed

  • 7Plastikote Rust Converter
    2nd place

    held up very well with only slightly more fading where the pressure washer passed

  • 8Gempler's Aerosol Rust Converter

    poor, the pressure washer removed the product and knocked loose some of the underlying rust

  • 9Rust Kutter

    worst of all products, the pressure washer completely removed it from the panel

60 day rust resistance test

  • 2Eastwood Rust Encapsulator
    2nd place

    only a very small amount of rust popping through the two treated panels, though the coating peeled slightly at the panel edge which the presenter attributes to his own thin application there

  • 3Rust-Oleum Rust Reformer
    3rd place

    nearly tied with Rust-Oleum 2X but finished just ahead of it

  • 4Rust-Oleum 2X
    4th place

    quite a bit of rusting visible under the paint on the two treated panels though the untreated panel had very little oxidation; presenter notes surprise that the cheapest product beat five other brands

  • 5Permatex Rust Treatment
    5th place

    did quite a bit better than other brands on the untreated panel but the middle and treated panels experienced quite a bit of rust

  • 6VHT Rust Converter
    6th place

    all three panels experienced quite a bit of rust, especially the untreated panel

  • 7Plastikote Rust Converter
    7th place

    appearance very similar to Gempler's, barely finished ahead of it, quite a bit of rust especially on the two treated panels

  • 8Gempler's Aerosol Rust Converter
    8th place

    quite a bit of rust especially on the two treated panels, and even the untreated panel had noticeable rust

  • 9Rust Kutter
    9th place

    the worst of all products, quite a bit of rust formed on all three panels including the one not exposed to corrosive agents

  • 1POR-15
    not tested

Rock chip resistance

  • 2Eastwood Rust Encapsulator
    3.17 mm

    chip, a slightly larger damage area than average

  • 3Rust-Oleum Rust Reformer
    4.18 mm

    chip, the largest damage area of any product tested

  • 4Rust-Oleum 2X
    2.84 mm

    chip

  • 5Permatex Rust Treatment
    2.8 mm

    chip

  • 6VHT Rust Converter
    2.2 mm2nd

    chip, the second best result behind POR-15

  • 7Plastikote Rust Converter
    2.91 mm

    chip, nearly identical to Gempler's 2.98 mm

  • 8Gempler's Aerosol Rust Converter
    2.98 mm

    chip, about the same as Rust-Oleum 2X

  • 9Rust Kutter
    3.74 mm

    chip, about as large as the Rust Reformer's

  • 1POR-15
    not tested

Scratch resistance

  • 2Eastwood Rust Encapsulator

    the scratch width appeared more narrow than most other brands, implying good performance though no exact measurement was given

  • 3Rust-Oleum Rust Reformer

    the screw went down to the metal but the paint did not chip and the coating around the scratch remained intact

  • 4Rust-Oleum 2X

    quite a bit of damage, a lot of paint chipping along with the scratch

  • 5Permatex Rust Treatment

    there did not seem to be much coating to begin with and the screw went all the way down to the metal

  • 6VHT Rust Converter

    performed about the same as Permatex, screw went all the way down to the metal

  • 7Plastikote Rust Converter

    the screw cut all the way through the coating down to the metal, but the coating did not chip or fragment around the scratch

  • 8Gempler's Aerosol Rust Converter

    screw cut all the way through the coating down to the metal

  • 9Rust Kutter

    performed similarly to Rust-Oleum Rust Reformer, did not fracture around the scratch area

  • 1POR-15
    not tested
All measurements (3 more)+

60 day rust resistance on panels exposed to hydrogen peroxide, vinegar, and salt plus outdoor weathering

  • 1POR-15
    1st place

    very little rust popping through on the two treated panels and no visible corrosion on the untreated panel beyond slight paint fade

  • 2Eastwood Rust Encapsulator
    not tested
  • 3Rust-Oleum Rust Reformer
    not tested
  • 4Rust-Oleum 2X
    not tested
  • 5Permatex Rust Treatment
    not tested
  • 6VHT Rust Converter
    not tested
  • 7Plastikote Rust Converter
    not tested
  • 8Gempler's Aerosol Rust Converter
    not tested
  • 9Rust Kutter
    not tested

Rock chip resistance, .177 caliber steel ball at about 200 mph

  • 1POR-15

    no chip and no exposed metal beneath the impact area, the only product to fully resist penetration

  • 2Eastwood Rust Encapsulator
    not tested
  • 3Rust-Oleum Rust Reformer
    not tested
  • 4Rust-Oleum 2X
    not tested
  • 5Permatex Rust Treatment
    not tested
  • 6VHT Rust Converter
    not tested
  • 7Plastikote Rust Converter
    not tested
  • 8Gempler's Aerosol Rust Converter
    not tested
  • 9Rust Kutter
    not tested

Scratch resistance, weighted screw dragged across the panel

  • 1POR-15

    left a scratch but the screw was unable to cut all the way through the coating

  • 2Eastwood Rust Encapsulator
    not tested
  • 3Rust-Oleum Rust Reformer
    not tested
  • 4Rust-Oleum 2X
    not tested
  • 5Permatex Rust Treatment
    not tested
  • 6VHT Rust Converter
    not tested
  • 7Plastikote Rust Converter
    not tested
  • 8Gempler's Aerosol Rust Converter
    not tested
  • 9Rust Kutter
    not tested

How it was tested

  • 60 day accelerated rust resistance, panels treated with hydrogen peroxide, vinegar, and salt five times plus continuous outdoor weathering, compared against an untreated control panel per brand
  • rock chip resistance using a .177 caliber steel ball fired at about 200 mph, chip diameter measured in mm
  • scratch resistance using a weighted screw (about 1.5 lb) dragged across the panel
  • coating adhesion under a 2,500 psi / 169 bar pressure washer

POR-15 definitely seems by far the best product

From the test video verdict.

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